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Manufacturing

Drive efficiency from procurement to production and logistics to accounts receivable with Udyog ERP Solutions

Seamlessly manage resources, improve quality control, optimize production cycles, enhance supply chain visibility, and improve decision-making with Advanced ERP for manufacturing industry.

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Business Verticals

  • bv1p
    Chemical
  • bv2p
    Engineering
  • bv3p
    Pharmaceutical
  • bv4p
    Packaging
  • bv1p
    Textiles
  • bv2p
    Automobile

Top Challenges faced by Manufacturing Industries

rhombusp Challenge

Extensive customization of manufacturing ERP software in India to accommodate specific manufacturing processes can be costly and time-consuming.

Udyog ERP  Solutions
  • tick2p Thorough Requirements Analysis
  • tick2p Customized Work Flow
  • tick2p Utilize Industry Best Practices
  • tick2p Implement Agile Development
  • tick2p Allocate Adequate Resources
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rhombusp Challenge

Resistance from employees to adapt to new processes and technology, impacting overall ERP adoption.

Udyog ERP  Solutions
  • tick2pDevelop a Clear Change Management Plan
  • tick2pInvolve Key Stakeholders Early
  • tick2pProvide Comprehensive Training
  • tick2pOffer Ongoing Support
  • tick2pProvide Leadership Support
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rhombusp Challenge

Difficulty in integrating ERP systems with existing legacy systems and specialized manufacturing equipment.

Udyog ERP  Solutions
  • tick2p Conduct a Thorough Assessment
  • tick2p Use Middleware and Integration Tools
  • tick2p Adopt a Phased Integration Approach
  • tick2p Ensure Data Consistency
  • tick2p Provide Training and Supports
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rhombusp Challenge

Challenges in transferring data from old systems to the new ERP system without loss or corruption.

Udyog ERP  Solutions
  • tick2p Conduct a Data Audit
  • tick2p Use Data Migration Tools
  • tick2p Ensure Data Mapping and Transformation
  • tick2p Conduct Pilot Testing
  • tick2p Backup Data
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Key Features

  • sol1p
    Enquiry and Quotation Management

    The Udyog ERP system enables businesses to capture Enquiries from various sources and streamline sales activities, and progress through the sales pipeline.

  • sol2p
    Pricing and Discount Management

    This module manages various discount types, such as volume discounts, seasonal promotions, and customer-specific pricing.

  • sol3p
    Purchase Management

    This module focuses on optimizing the procurement process, managing supplier relationships, and products for its operations.

  • sol5p
    Inventory Management

    Real-time tracking of raw materials, work-in-progress, and finished goods. Includes inventory control, stock levels, and reorder points.

  • sol1p
    Material Requirement Planning

    The MRP module helps businesses manage inventory, production planning, and scheduling to ensure that materials are available for production.

  • sol2p
    Production Planning and Scheduling

    Tools for managing production schedules, planning, and tracking manufacturing processes to optimize production efficiency and meet deadlines.

  • sol3p
    Demand Forecasting or Sales Projections

    Predictive analytics to forecast demand based on historical data and market trends, helping to plan production and inventory levels accurately.

  • sol5p
    Quality Management

    Monitoring and managing product quality, including quality control checks and compliance with industry standards.

  • sol1p
    Supply Chain Management

    Integration with suppliers and logistics to manage procurement, order fulfillment, and supplier relationships efficiently.

  • sol2p
    Maintenance Management

    Scheduling and tracking of maintenance activities for machinery and equipment to minimize downtime and extend asset life.

  • sol3p
    Cost Tracking and Analytics

    Tools for tracking production costs, analyzing cost variances, and managing budgets to ensure cost-effectiveness and profitability.

  • sol5p
    Order Management

    Handling customer orders, including order entry, processing, and fulfillment, while tracking order status and managing customer expectations.

  • sol3p
    Financial Management

    Integration of financial processes, including accounts payable, accounts receivable, general ledger to ensure accurate financial management.

  • sol5p
    GST Compliance Management

    This module ensures that all transactions are processed in accordance with GST regulations, reducing the risk of non-compliance and penalties.

Explore Our Manufacturing ERP software Benefits

  • rhombusp Enhanced Efficiencys
  • rhombusp Cost Control
  • rhombusp Better Production Planning
  • rhombusp Inventory Accuracy
  • rhombusp Quality Assurance
  • rhombusp Real-Time Data and Reporting
  • rhombusp Integrated Financial
    Management
  • rhombusp Better Supply
    Chain Management

Industry Case Studies

  • A leading manufacturing company facing difficulties in Order Processing & Store Management

    Client Overview:

    An auto parts manufacturer producing components for various automotive brands with multiple production facilities.

    Challenge:

    The manufacturer struggled with inefficient order processing and inventory management due to outdated, disparate systems leading to frequent delays and inaccuracies.

    Solution:

    Implemented a comprehensive ERP system to integrate order processing, inventory management, and production scheduling, providing real-time visibility and automation.

    Implementation:

    The ERP system was introduced in stages, starting with order processing and inventory management, followed by integration with production schedules. Training sessions were conducted for staff.

    Results:

    Order processing time reduced by 40%, inventory accuracy improved by 35%, and production delays were minimized. The client also reported enhanced visibility into order status and inventory levels.

    Conclusion:

    The ERP system streamlined the manufacturers order processing and store management, improving operational efficiency and reducing delays.

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  • A large pharmaceutical company with strict regulatory compliance requirements.

    Challenge:

    Maintaining regulatory compliance and streamlining production processes in a highly regulated environment.

    Solution:

    Implementation of an ERP system with built-in compliance and quality control modules.

    Implementation:

    Phased approach with special focus on compliance integration across manufacturing units.

    Results:

    Increased compliance with regulatory standards and faster production cycles.

    Conclusion:

    The ERP system improved regulatory compliance and reduced the time required for product approval.

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  • Streamlining Operations and Reducing Waste with ERP for Manufacturing

    Client Overview:

    A mid-sized automotive parts manufacturer, specializing in high-precision components, faced inefficiencies in production scheduling and inventory management

    Challenge:

    The client struggled with manual processes, leading to excess inventory, production delays, and frequent stockouts. They needed a solution to automate inventory, track production in real-time, and integrate supply chain management to reduce waste and optimize production.

    Solution:

    The ERP software company implemented a customized solution with Material Requirements Planning (MRP), Shop Floor Control, and Real-Time Inventory Tracking. The system provided seamless integration across departments, allowing better forecasting, reduced stockouts, and streamlined production schedules.

    Implementation:

    The ERP solution was rolled out in phases, starting with inventory management, followed by production scheduling and shop floor control. The client’s staff received training sessions to ensure smooth adoption of the new system.

    Results:

      30% reduction in excess inventory
    • 15% improvement in production efficiency
    • Real-time visibility into production cycles and inventory levels
    • Better supplier collaboration and reduced lead times

    Conclusion:

    The ERP integration successfully streamlined the client's operations, resulting in optimized production, reduced costs, and improved supply chain collaboration.

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  • A large-scale electronics manufacturer facing delays and inefficiencies in production.

    Challenge:

    The company struggled with manual inventory management and production delays, resulting in lost opportunities.

    Solution:

    Implementation of a tailored ERP solution with integrated production planning and inventory control.

    Implementation:

    The ERP was rolled out in phases, with training sessions for staff across departments.

    Results:

    A 25% increase in production efficiency, better inventory tracking, and reduced stock-outs.

    Conclusion:

    The ERP system streamlined production processes and allowed the company to meet demand more effectively.

    Read more right-arrow

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